CASE STUDY :

This is a great example of how laser scan data can be used to fit new equipment in busy areas, With 3D we are able to easily take into account all sites surrounding features, finding clashes and restrictions before fabrication.

SPECIALISTS IN THE PROCESS INDUSTRY CUTTING EDGE 3D SCANNING TECHNOLOGY MAPPING YOUR SITE FOR ANALYSIS, MODELING, AND DOCUMENTATION

PHARMACEUTICAL 3D DESIGN

For this project our client required Advanced 3D Laser Solutions (A3D) to complete 3D laser scanning and 3D modelling of a specific process area ahead of a new capital initiative. This initiative would require process changes to enable removal of gas from the top of existing two vessels, compressing the removed gas and returning liquid down-stream. A new
gas compressor, tank and heat exchanger would be added to achieve this, however due to complexity of existing process and limited access, a 3D model was chosen to site new installations and provide client management with an easy to understand layout.

Advanced 3D Laser Solutions completed the 3D laser scanning within one day before returning to office to complete the 3D process model. Having the original scan data available to view with the new 3D process model ensured no clashes would occur during the modelling in of the new equipment and pipe lines.

The benefit of modelling with full view of scan data cannot be underestimated as A3D were to route new 6” lines through floors, avoiding existing pipe lines, steelwork and cabling.

Once the existing plant was modelled we were able to contact his vendors about documentation on his new compressor and heat exchange, expecting to receive traditional 2D General Arrangements, A3D were pleasantly surprised to discover the equipment vendor
had an accurate 3D model for the equipment already. Once received A3D were able to import this equipment model into our 3D process model and complete the pipe routing. The whole process took a matter of days opposed to taking weeks or months and we were able to quickly produce a Bill of Materials, enabling client to quickly and accurately budget for his future project. The installation being completed without fuss, on cost and within the tight schedule this process dictated.

Pharmaceutical plants are extremely busy process areas, by having a 3d model built can aid new site installations due to the outputs a 3d model can offer

GALLERY PICTURES

JOB BREAKDOWN

Pre-Planning

A3D will complete pre-planning in order to determine the most efficient and therefore, cost effective solution.

Risk & Method Statements

A3D recognise that any form of site work on an operating site must be subject of both RAMS along with planning documents in order to expedite an efficient and safe survey.

3D Laser Scan

Recognized as the preferred method for accurately capturing measured site data using 3D laser scanning instruments. Traditional methods being time-consuming and subject to error.

Register Scan Data 

Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.

Auto Pipework Recognition

A3D uses pipework recognition software to pick out the spherical shapes from the point cloud data this saves valuable time modeling.

Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.

3D Spec Driven Models

Extrapolate Steel Work

Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.

A3D uses the client's specific nomenclature.

Isometric Drawing Petrochemical Industry

Export Fabrication Iso’s

The 3D models we produce feature a list of outputs, including Fabrication Isos, Bill of Materials, Cut Piece, Weld lists and PCF files which can be used later for stress analysis.

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RELATED SERVICES

LASER SCANNING

A3D are proud to have established point cloud technologies, now recognised as the preferred method for accurately capturing measured site data in using 3D laser scanning instruments. Traditional methods being time consuming and subject to error

3D MODELLING

The vast engineering experience from over 30 years working within process industries has resulted in A3D now leading in the production of ‘brown field’ technical process models. A3D recognized the importance of our skilled 3D laser surveyors’ site familiarity.

TANK ANALYSIS

The A3D Tank analysis reports deliver critical information with a level of detail not previously achieved using traditional methods. since we are using advanced 3d laser scanners without the need for temporary access platforms, this technology is a market-leading competitively priced alternative.

RELATED CASE STUDIES

3D P&ID Validation

Using 3D process models to cross-validate with smart P&IDs to determine their as-built accuracy and also allow for their on-site documentation to be kept up to date via a 3D model.

Pharmaceutical 3D Design

Complete 3D laser scanning and 3D modeling of a specific process area ahead of a new capital initiative. This initiative would require process changes to enable removal of gas from the top of the existing two vessels, compressing the removed gas and returning liquid downstream.

Large Petrochemical Terminal

Client required A3D to prepare an Autodesk Plant 3D Process model where ALS would be exporting pipework orthographic drawings as part client’s NDT inspection program in meeting their health and safety initiatives. 

Water Authority Design Service

Completed a project for the water industry at one of their pumping and filtration sites. Our client for this project was an EPC contractor who required first a RECAP scan project file, Smart 3D process model, and Smart P&IDs (Piping and Instrumentation Diagrams). Although smaller in terms of number of laser scans than a typical bulk storage terminal, water industry installations present different challenges.

NDT Inspection Drawings

A major UK pharmaceutical firm, required piping isometrics for NDT purposes of their main process plant, because of the size of the processing unit (over 6000m2) and their limited staff, they asked us to scan the unit and from the scan data produce isometrics. The unit consisted of two buildings (each roughly 500m2), which both had a minimum of 3 floors, and a roofing area, which consisted of a further few levels of steelwork walkways.

Contact Us

COLIN PITTMAN

P: (+44) 01245 407551

M: (+44) 07435 760153

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