CASE STUDY :
This is a great example of how laser scan data can be used to fit new equipment in busy areas, With 3D we are able to easily take into account all sites surrounding features, finding clashes and restrictions before fabrication.
SPECIALISTS IN THE PROCESS INDUSTRY CUTTING EDGE 3D SCANNING TECHNOLOGY MAPPING YOUR SITE FOR ANALYSIS, MODELING, AND DOCUMENTATION
PHARMACEUTICAL 3D DESIGN
For this project our client required Advanced 3D Laser Solutions (A3D) to complete 3D laser scanning and 3D modelling of a specific process area ahead of a new capital initiative. This initiative would require process changes to enable removal of gas from the top of existing two vessels, compressing the removed gas and returning liquid down-stream. A new
gas compressor, tank and heat exchanger would be added to achieve this, however due to complexity of existing process and limited access, a 3D model was chosen to site new installations and provide client management with an easy to understand layout.
Advanced 3D Laser Solutions completed the 3D laser scanning within one day before returning to office to complete the 3D process model. Having the original scan data available to view with the new 3D process model ensured no clashes would occur during the modelling in of the new equipment and pipe lines.
The benefit of modelling with full view of scan data cannot be underestimated as A3D were to route new 6” lines through floors, avoiding existing pipe lines, steelwork and cabling.
Once the existing plant was modelled we were able to contact his vendors about documentation on his new compressor and heat exchange, expecting to receive traditional 2D General Arrangements, A3D were pleasantly surprised to discover the equipment vendor
had an accurate 3D model for the equipment already. Once received A3D were able to import this equipment model into our 3D process model and complete the pipe routing. The whole process took a matter of days opposed to taking weeks or months and we were able to quickly produce a Bill of Materials, enabling client to quickly and accurately budget for his future project. The installation being completed without fuss, on cost and within the tight schedule this process dictated.
Pharmaceutical plants are extremely busy process areas, by having a 3d model built can aid new site installations due to the outputs a 3d model can offer
GALLERY PICTURES
JOB BREAKDOWN
Pre-Planning
A3D will complete pre-planning in order to determine the most efficient and therefore, cost effective solution.
Risk & Method Statements
A3D recognise that any form of site work on an operating site must be subject of both RAMS along with planning documents in order to expedite an efficient and safe survey.
3D Laser Scan
Recognized as the preferred method for accurately capturing measured site data using 3D laser scanning instruments. Traditional methods being time-consuming and subject to error.
Register Scan Data
Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.
Auto Pipework Recognition
A3D uses pipework recognition software to pick out the spherical shapes from the point cloud data this saves valuable time modeling.
Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.
Extrapolate Steel Work
Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.
A3D uses the client's specific nomenclature.
Export Fabrication Iso’s
The 3D models we produce feature a list of outputs, including Fabrication Isos, Bill of Materials, Cut Piece, Weld lists and PCF files which can be used later for stress analysis.
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RELATED SERVICES
LASER SCANNING
A3D are proud to have established point cloud technologies, now recognised as the preferred method for accurately capturing measured site data in using 3D laser scanning instruments. Traditional methods being time consuming and subject to error
3D MODELLING
The vast engineering experience from over 30 years working within process industries has resulted in A3D now leading in the production of ‘brown field’ technical process models. A3D recognized the importance of our skilled 3D laser surveyors’ site familiarity.
TANK ANALYSIS
The A3D Tank analysis reports deliver critical information with a level of detail not previously achieved using traditional methods. since we are using advanced 3d laser scanners without the need for temporary access platforms, this technology is a market-leading competitively priced alternative.
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COLIN PITTMAN
P: (+44) 01245 407551
M: (+44) 07435 760153
