CASE STUDY :
WITH A3D’s BACKGROUND IN ENGINEERING WORKING WITHIN IN PETROCHEMICAL SECTOR, WE HAVE REALISED THAT THE INDUSTRY NEEDED A SYSTEM WHERE THE ASSETS AND DOCUMENTATION WERE EASY TO ACCESS AND KEPT UP TO DATE.
SPECIALISTS IN THE PROCESS INDUSTRY CUTTING EDGE 3D SCANNING TECHNOLOGY MAPPING YOUR SITE FOR ANALYSIS, MODELING, AND DOCUMENTATION
3D P&ID VALIDATION
There is a growing momentum for operators of process sites especially those managing bulk storage terminals, to DIGITISE both their assets and documentation records. With our extensive engineering background, A3D is at the forefront in the development of SMART 3D process models and P&IDs that can be linked to existing client systems. Our lifetime
experience of implementing projects across petro-chemical, chemical, pharmaceutical, water and detergent industries is unrivalled. Therefore our process engineering background makes A3D an obvious choice for process operators looking to DIGITISE their operations in the 21st century.
BUILT BY ENGINEERS FOR THE BENEFIT OF ENGINEERS!
The Smart 3D process model and P&IDs built by A3D are powerful tools for pr delivered, client continued with his NDT inspections. Only then in using his P&IDs did they then realise the inaccuracy of his P&IDs and A3D were invited to provide advice.
A review of client’s P&ID structure and content resulted in A3D being able to convert his existing P&IDs into Autodesk Smart P&ID format. This conversion also allowed for consolidation to a piping symbols standard provided by A3D of P&ID files that had been subject of updating by various people during the life cycle of the bulk terminal. Once completed the A3D converted Smart P&ID files were now in a format that allowed A3D to run a validation check. This automatic exercise producing a report allowing A3D to cross-check both the 3D model and P&IDs to ensure they were at an as-built status. Unlike traditional 2D CAD prepared P&IDs, Smart P&IDs are built on a database allowing us to export reports. These structured reports were used to batch upload asset information into the client’s asset management system. Overall the project was completed in good time and because of our oil and gas background we were able to advise him of further applications, again saving our client time and therefore costs.
Digitisation of terminals is now becoming the buzzword within the tank terminal sector, we can digitise documents which are linked to existing client management systems
GALLERY PICTURES
JOB BREAKDOWN
Pre-Planning
A3D will complete pre-planning in order to determine the most efficient and therefore, cost effective solution.
Risk & Method Statements
A3D recognise that any form of site work on an operating site must be subject of both RAMS along with planning documents in order to expedite an efficient and safe survey.
3D Laser Scan
Recognized as the preferred method for accurately capturing measured site data using 3D laser scanning instruments. Traditional methods being time-consuming and subject to error.
Register Scan Data
Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.
Auto Pipework Recognition
A3D uses pipework recognition software to pick out the spherical shapes from the point cloud data this saves valuable time modeling.
Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.
Extrapolate Steel Work
Once A3D has been out on site with the 3D Laser Scanners we then process the scan using faro scene software.
A3D uses the client's specific nomenclature.
PFD Production
A3D have a unique processing technique for producing process flow diagrams from point cloud data.
Metadata Recording
Using Autodesk's Smart P&ID software the system automatically populates the database with useful metadata, this is also supplemented with extra information such as data plate information and asset numbering.
E&I Research
A3D's instrumentation department works with our clients to find and understand their E&I systems so that the PFDs can be upgraded into a P&ID status.
Site Validation
A3D uses a unique technique of validating the new P&IDs with a combination of on-site surveying and point cloud visuals.
Project Validation
The 3D models and P&IDs are validated against each to determine their accuracy.
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RELATED SERVICES
LASER SCANNING
A3D are proud to have established point cloud technologies, now recognised as the preferred method for accurately capturing measured site data in using 3D laser scanning instruments. Traditional methods being time consuming and subject to error
3D MODELLING
The vast engineering experience from over 30 years working within process industries has resulted in A3D now leading in the production of ‘brown field’ technical process models. A3D recognized the importance of our skilled 3D laser surveyors’ site familiarity.
TANK ANALYSIS
The A3D Tank analysis reports deliver critical information with a level of detail not previously achieved using traditional methods. since we are using advanced 3d laser scanners without the need for temporary access platforms, this technology is a market-leading competitively priced alternative.
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COLIN PITTMAN
P: (+44) 01245 407551
M: (+44) 07435 760153
